High Speed Vertical Sponge Cutting Machine Features:
l Belt working table
l Self-checking system
l Blade broken protection system
l Blade being sharpened by a motorized grinding device during the cutting procedure
l Windows control system with UK operating software
l Main blade working 45HZ
l Control panel have safety features(emergency switch, main panel switch)
l Blade guide rail power adjustable system
l Servo system power supply stabilizer
l Auto sensing system
l X+Y+Z Axis Servo Motor: ESTUN brand
High Speed Vertical Sponge Cutting Machine Motion System
· Drive System: Typically uses a precision ball screw or rack and pinion to achieve high-precision, high-speed linear motion.
· Guide Rail: High-precision linear guides are used to ensure smooth, backlash-free, and low-friction motion.
· Drive Axis: Typically a three-axis (X, Y, Z) system.
· X/Y Axis: Controls the horizontal movement of the cutting head, determining the contour of the cut surface.
· Z Axis: Controls the vertical movement of the cutting head, used for adjusting cutting depth, performing three-dimensional curved surface cutting, and picking up the cutter head for air movement.
High Speed Vertical Sponge Cutting Machine workflow:
programming → material fixation → automated cutting → finished product removal. Each step relies on the precise coordination of these components, ultimately achieving efficient, high-quality, and flexible automated processing of sponge materials.
High Speed Vertical Sponge Cutting Machine Control System
1. CNC System
· Function: Serves as the brain of the machine, receiving instructions (G-code) from the computer and controlling the movements of the servo motors and cutting head.
· Components: Includes a main controller, servo drives, servo motors, etc. It ensures that the cutting head moves strictly according to the preset path, speed, and depth.
2. Computer and Software
· CAD/CAM Software: Operators first use CAD software to design a product or import a 3D model. CAM software then converts the model into cutting path instructions (G-code) that the machine can understand.
· Nesting Software: A crucial function that automatically or manually arranges multiple patterns to be cut on the material sheet for optimal alignment, maximizing material utilization and minimizing waste.
· Control Software: Used to send G-code to the machine, monitor machine status in real time, and set cutting parameters (such as speed and cutter head type).
High Speed Vertical Sponge Cutting Machine Frame and Bed
· Function: Serves as the foundation of the entire machine and requires high stability and rigidity to resist vibrations during cutting and ensure precision.
· Material: Typically made of high-strength steel or aluminum alloy, precision welded, and stress-relieved
High Speed Vertical Sponge Cutting Machine basic data:
| Machine size | 9000mm*5500mm*3200mm |
| Maximum cutting size | 4500mm*1800mm*1000mm |
| Machine weight | 4.8T |
| Blade size | 10330mm*3.8mm*0.6mm |
| Total power | 16kw |
| Cutting Speed | 0-120m/min |
| Cutting normal foam speed | 60-100m/min |
| Cutting Precision | ±1mm |
| Minimum working air pressure | 6 bar |
| Minimum cutting radius | 15mm |
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High Speed Vertical Sponge Cutting Machine 4500mm*1800mm*1000mm Images
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